Forsyths

  

 

CASE STUDY: Precision Engineering Meets Precision Lifting

IDI Services Delivers Critical LER Module for Forsyths Ltd.

Client Profile

Forsyths Ltd., a renowned specialist in the design and manufacture of distillation equipment and process vessels, required the transportation of a critical Local Equipment Room (LER) module from their Buckie manufacturing facility to Sullom Voe Terminal in Shetland. As Scotland’s leading fabricator of high-quality stainless steel products for the oil and gas, whisky, and pharmaceutical industries, Forsyths needed a lifting partner with both technical expertise and logistical capabilities to handle this high-value asset.

The Challenge

The project presented multiple complex challenges that demanded IDI Services’ specialized expertise:

  • The LER module represented a significant investment by Forsyths and their end client, requiring meticulous handling throughout the journey
  • The module’s dimensions and weight classification placed it in the abnormal load category, necessitating special transport considerations
  • The route from Buckie to Sullom Voe involved both road transportation and marine logistics
  • The final installation at Sullom Voe Terminal required precise positioning within tight tolerances
  • Weather conditions along Scotland’s northeastern coast and across to Shetland presented potential scheduling challenges
  • The project timeline was critical to maintain operational schedules at the terminal

The Solution

IDI Services designed a comprehensive lifting and transport solution leveraging their 45+ years of industry experience:

Phase 1: Initial Assessment and Planning
Our team conducted a thorough site survey at the Forsyths Buckie facility, documenting the LER’s specifications, access constraints, and handling requirements. Using advanced CAD software, we created detailed lifting plans that accounted for the module’s weight distribution and structural integrity.

Phase 2: Equipment Selection and Mobilization
Based on our assessment, we deployed a specialized mobile telescopic crane with the appropriate capacity rating, along with custom-designed rigging equipment. Our team prepared the transport route, securing all necessary permits and coordinating with relevant authorities to ensure smooth passage.

Phase 3: Execution
The lift operation at Forsyths’ facility was executed with precision, with our experienced team using a carefully choreographed sequence to transition the LER from its fabrication position onto the transport vehicle. Throughout the operation, our supervisors maintained constant communication with Forsyths’ representatives, ensuring alignment with their quality control requirements.

Phase 4: Transport and Delivery
With the LER secured, our transport specialists managed the journey to Sullom Voe, navigating Scotland’s challenging roads before transferring to marine transport. Real-time monitoring systems tracked the cargo throughout, with contingency plans in place to address any potential issues. Upon arrival at Sullom Voe Terminal, our team coordinated with site personnel to position and secure the LER according to specifications.

The Results

The project was completed with exemplary outcomes:

  • Zero safety incidents throughout the entire operation
  • On-time delivery despite challenging weather conditions
  • No damage to the high-value LER module during any phase of the operation
  • Minimal disruption to ongoing operations at both the Buckie facility and Sullom Voe Terminal
  • Complete compliance with all regulatory requirements and client specifications
  • Successful integration of the LER module into the terminal’s operational systems

Client Testimonial

“IDI Services demonstrated exceptional professionalism and technical capability throughout this critical project. Their attention to detail in planning, combined with flawless execution, ensured our LER module arrived safely and on schedule. Their ability to coordinate multiple logistics challenges while maintaining clear communication gave us complete confidence throughout the process.”

  • Operations Director, Forsyths Ltd.

The IDI Advantage

This successful project exemplifies IDI Services’ core strengths: comprehensive planning, specialized equipment selection, experienced personnel, and meticulous execution. By providing end-to-end project management and maintaining our unwavering commitment to safety and quality, we delivered exactly what Forsyths Ltd. required – certainty in an operation where failure was not an option.

For more information on how IDI Services can support your complex lifting and transport requirements, contact our team today.